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Tomato Sauce Cooking using Direct Steam Injection

Tomato Sauce 

Flow Rate:
25-75 GPM [6-17 m³/hr]

Inlet Temperature:
45°F [7°C]

Discharge Temperature:
195°F [91°C]

Steam Supply Pressure:
120-130 PSIG [8-9 barg]

75,000 cP

Tomato Sauce Cooking

This tomato sauce producer was using a competitor’s 3-way steam valve heater with poor results. The unit had difficulty maintaining target temperatures, caused a loss of product due to burn-on, and consistently had issues with severe hammer and vibration. These issues caused concern over the piping’s integrity and added extra maintenance time and costs.



A Solaris® Hydroheater, designed for highly viscous fluids was installed and successfully replaced our competitor’s 3-way valve heater. The straight-through flow design of the process steam heater minimizes flow disturbances and enables instantaneous condensation of steam without vibration or noise.


• Eliminate safety concerns
• Reduce maintenance
• Maintain target temperature
• Improve product quality


• Installed Solaris Hydroheater
• Precise temperature control
• Eliminated safety concerns
• Minimized flow disturbances
• Enhanced product quality




Are you curious about our patented direct steam injection technology? Click here to learn more.

Are you wondering what applications are ideal for direct steam injection? See the Where It Works section for the a list of industries.

Do you want to learn more about our products? Click here for more information.

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Hydro-Thermal is the global leader in the development and manufacturing of Hydroheaters. Through our vast global channel partners, we support hydro heating in six continents and all industrialized areas. We create heating systems for a variety of industries including: pulp, paper, chemical, ethanol, food & beverage, metal, & more!

Hydro-Thermal Corporation 

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