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Textiles: Carpet Manufacturing using Direct Steam Injection

Flow Rate:
200 GPM [55 m³/hr]

Inlet Temperature:
50˚F [10˚C]

Discharge Temperature:
110˚F [43˚C]

        Water Supply Pressure:
        85 psig [5.9 barg]

Steam Supply Pressure:
100 psig [6.9 barg]


Textiles: Carpet Manufacturing

A carpet manufacturing facility wanted to replace the current heat exchanger with a better water heating solution for their wash box station. They were looking for: energy efficiency, better temperature control, and better turndown control and capabilities.


Hydro-Thermal’s EZ Heater® model H2030 with a Large (L) diffuser was installed to successfully adhere to each of the specifications desired. The customer has realized the inherent advantages of its design with:

• Easy installation and replacement of technologies
• 28% more efficient than the heat exchanger
• Instantaneous hot water on demand at exact temperature
• Excellent turndown control and capabilities
• Patented self-cleaning design to prevent scaling and fouling


• Increase efficiency
• Precise temperature control
• Improve turndown control and capabilities


• 28% more efficient
• Instantaneous exact temperature control
• Lower maintenance
• Excellent turndown



Are you curious about our patented direct steam injection technology? Click here to learn more.

Are you wondering what applications are ideal for direct steam injection? See the Where It Works section for the a list of industries.

Do you want to learn more about our products? Click here for more information.

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Hydro-Thermal is the global leader in the development and manufacturing of Hydroheaters. Through our vast global channel partners, we support hydro heating in six continents and all industrialized areas. We create heating systems for a variety of industries including: pulp, paper, chemical, ethanol, food & beverage, metal, & more!

Hydro-Thermal Corporation 

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