Heat exchangers transfer heat (In-DirectHeating) through a metal barrier, but some energy is lost—about 20%—to condensate, which then returns to the boiler. In contrast, direct steam injection heaters (Direct Heating) utilize all the energy from steam to heat process fluids or utility water, making them more energy efficient.
Achieve and maintain ultra-precise and consistent temperatures
100% energy efficient heat delivers 20%+ energy cost savings vs. other heating methods
Simple design streamlines maintenance and minimizes downtime
Innovative design uses minimal floor space, expanding your production capabilities
The industry’s best 100% performance guarantee gives you total peace of mind
Proudly made in the USA, Hydro-Thermal offers more than just heaters. Experience top-notch technical support and engineering expertise.
In a world dominated by disposable goods, Keaton Leach, a Process and Project Engineer at an Ethanol production facility, discusses Hydro-Thermal Hydroheaters' longevity.
These robust units defy the throw-away culture, lasting for decades. Despite their durability, Leach emphasizes the importance of annual maintenance, a task efficiently managed by Hydro-Thermal technicians. The recent visit from the service team exemplifies their expertise and honesty, providing valuable insights without the typical pressure for immediate replacements.
Direct Steam Injection: An Alternative to Sludge Heating for Anaerobic DigestionBy: Dan Jaworski HTC December 2023: Pumps and System Magazine Direct Steam Injection innovation and progress in wastewater treatment. |
3 Common Challenges in Chemical Slurry ProductionBy: Clark Conley HTC June 2023: Pumps and System Magazine Direct steam injection is a method to alleviate problems.
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Advantages of Using Direct Steam Injection: An Alternative Solution in Sludge HeatingBy: Dan Jaworski HTC September 2022: Pumps and System Magazine Advantages can include cost savings, extra floor space, reduced maintenance and more.
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Reach the Perfect Temperature with Regular Heating System MaintenanceBy: Clark Conley HTC November 2022: Paper 360 Green liquor heaters make the slaking process run better in kraft mill applications. However, green liquor is very demanding on the heater.
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Advantages of Using Direct Steam Injection for Hot Water Jacketed HeatingBy: Randy Pinto HTC November 2022: Pumps and System Magazine DSI heaters can be regulated as fast and precisely as the control loop can measure and respond to changes in temperature.
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Why Steam Hammer Happens & How to Eliminate ItBy: Nikhil Patole HTC October 2021: Pumps and System Magazine Safety concerns and high maintenance costs are consequences of steam hammer.
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The Advantages of Direct Steam Injection in Food ProcessingBy: Zac Martin HTC February 2024: Pumps and Systems Magazine
Consistency and safety are of the utmost importance in the food and beverage industry.
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Temperature Control is Critical in Capturing Maximum Permeate Yeild in Cheese ProductionBy: Scot Hull HTC December 2023: Dairy Foods
Why is DSI the best heating solution in cheese production over heat exchangers.
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Enhancing Hose Station Safety & Efficiency Through Internally Modulated DSIBy: Zac Martin HTC October 2023: Pumps and System Magazine Factors to consider when choosing between externally modulated and internally modulated direct steam injection hose stations. |
A Look at Steam Direct Injection ProcessingBy: Zeke Jennings editor of Produce Processing January/February 2022: Produce Processing Hydro-Thermal is a leader in steam direct injection heating, a system that is ideal for cooking thick mashes and sauces. Sean Fulton, the company’s vice president of sales, joined Produce Processing for a Q&A.
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How Does Our 3-A Certified Sanitary Hydroheater Work?
Hydro-Thermal’s Hydron Sanitary Hydroheater is a perfect fit for applications in the food & beverage and pharmaceutical industries. The Hydron is 3-A certified making it the heater of choice for processes that require fast and precise temperature control without any degradation in quality.
The Hydron Sanitary Hydroheater is a sophisticated heat transfer device capable of 100% heat transfer efficiency and precise temperature control. It employs a unique internal geometry to control the steam injection process. A variable area nozzle/stem plug is used to precisely regulate steam flow. The steam condenses and disperses into the liquid so quickly that hammering and vibration often experienced with less sophisticated heaters are virtually eliminated.
The high steam velocity turns it into a self-cleaning machine, ensuring that internal surfaces will not plug or foul regardless of the product being heated.
The Hydron™ 400 Series is the most precise, accurate, and versatile Sanitary Hydroheater available. Its modular 3-A certified design delivers optimal process flexibility and stability in an easy to use and maintain package.
HIGHLIGHTS
Instant heating
Automatically adjusting combining tube for shear and pressure control
Easy to install and maintain
Process thick mashes at up to 35% dry solids
Total sanitary design
Sanitary Hydroheaters are ideal for these applications:
Hydron 425
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SPECIFICATIONS
Actuation
Electricity Usage
Connection Types
Hydron A-Series is self-draining from multiple orientations and the steam and liquid inlets can rotate 360°. The unit will drain in a vertical position or, if horizontal, with steam and liquid inlets downward, angled below horizontal plane. The heater is designed for clean-in-place (CIP). The heater can be easily disassembled for maintenance.
SPECIFICATIONS
Heater Features
Actuation
Ratings
Connection Types
Hydron A-Series
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For more information, contact one of our industry experts to assist with your hot water systems at 1-800-952-0121 or
Hydro-Thermal is the global leader in the development and manufacturing of Hydroheaters. Through our vast global channel partners, we support hydro heating in six continents and all industrialized areas. We create heating systems for a variety of industries including: pulp, paper, chemical, ethanol, food & beverage, metal, & more!
Hydro-Thermal Corporation