Replacing a Plate and Frame Heat Exchanger Increased Production!

"Our batch cooking process goes so much quicker and smoother since we replaced that plate and frame heat exchanger with a Hydro-Thermal process water heater.  Our tanks fill much faster and the exact temperature cooks our batches faster, too.  We’ve increased production 32% with this new steam cooker."

--- A major tomato sauce company

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 "When we replaced that old tank sparger on our annealing line, we saved $56,000 per month in energy costs.  If we hadn't measured our energy consumption before and after our supervisors may not have believed that a direct steam injection valve  could be so energy efficient."

-- An international steel mill

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Direct steam injection is up to 30% more energy efficient than shell and tube, or plate and frame, heat exchangers because there is no barrier between the steam and the process or utility fluid being heated - all the energy in the steam is effectively transferred into the fluid. Usually replacing a heat exchanger or sparging system with a Hydro-Thermal steam injection valve can show a return on investment in a few months.