Other Industries

Metal

Precision and power are essential in metal processing, and Direct Steam Injection (DSI) delivers both. Whether heating rinse water, maintaining temperature in pickling baths, or controlling process fluids, DSI heaters provide fast, efficient, and consistent temperature control throughout your metal production line. Unlike traditional indirect methods, DSI eliminates heat loss and offers instant response to process changes, helping metal processors meet tight tolerances and strict quality standards.

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Metal processing using Direct Steam Injection heater technology offers a highly efficient and dependable solution. It delivers rapid, precise heating with several key advantages that make it ideal for a wide range of metal applications.

  • DSI heaters allow for immediate and accurate temperature control, ensuring metal treatment processes stay within critical performance ranges and reduce the risk of defects or rework.
  • DSI provides consistent heating performance across various metal processing steps, including pickling, degreasing, rinsing, and cleaning, helping maintain process uniformity and end-product quality.

Mining

In mining operations, efficiency, reliability, and durability are everything, and Direct Steam Injection (DSI) delivers on all three. From slurry heating to froth flotation and solvent extraction processes, DSI heaters provide instant, consistent, and energy-efficient heating that keeps operations running smoothly. Unlike traditional methods, DSI eliminates the need for bulky heat exchangers or large tanks, offering a compact, inline solution designed to handle harsh mining environments.

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Mining operations using Direct Steam Injection heater technology benefit from a highly efficient and rugged solution. This solution offers fast, accurate heating and several key advantages that make it ideal for demanding mining applications.

  • DSI provides rapid and accurate temperature control for critical mining processes like leaching, ore separation, and slurry heating, improving process efficiency and overall recovery rates.
  • DSI technology delivers consistent heating across various mining applications, from mineral extraction and froth flotation to tailing treatment and wastewater reuse.
  • The direct, inline design requires minimal maintenance and is built to withstand abrasive slurries, corrosive fluids, and harsh field conditions common in mining.

Other Benefits

  • With 100% of the steam’s thermal energy transferred directly to the fluid process, DSI offers unmatched energy efficiency, helping facilities cut utility costs and improve sustainability goals.
  • Enclosed heating enhances operator safety, removing the risk of exposed steam lines and reducing the likelihood of burns or other steam-related hazards.
  • The simple, inline design has no moving parts, significantly reducing maintenance needs and minimizing downtime caused by equipment failure or scaling.
  • DSI systems are compact and easily integrated into existing pipelines, eliminating the need for large heat exchangers or steam coils that can be difficult to install and maintain.
  • Made in the USA under ISO-certified manufacturing standards, DSI heaters are built for long-term durability and reliable performance in demanding industrial conditions.