Overview
A fundamental resource in chemical production, process water serves various roles like ingredient dilution, cooling, rinsing, and as a reaction medium. Precise control over process water temperature and quality is crucial to ensuring efficient chemical reactions, maintaining equipment integrity, and optimizing production.
Direct Steam Injection heaters provide efficient, accurate heating for processing water, offering significant advantages over traditional heating methods:
- Delivers on-demand heating for efficiency by injecting steam directly into water, instantly reaching target temperatures with real-time adjustments and supporting continuous processes like dilution and rinsing
- Achieves nearly 100% thermal efficiency by transferring heat directly, lowering fuel consumption and operational costs, especially in high-volume chemical applications
- Reduces scaling and maintenance by injecting steam directly, preventing buildup on surfaces, lowering maintenance needs, and extending equipment life
- Optimizes layout with a compact design that integrates seamlessly, saving space and supporting efficient workflows in space-limited facilities
- Supports sustainability goals with reduced water and fuel use, aligning with environmental standards and lowering the facility’s carbon footprint
- Enhances safety in chemical production by providing immediate temperature control, minimizing risks of overheating, and ensuring stable, safe processing
Hydroheater®
Hydroheater® (aka Jetcooker™) has 90 years of proven history in heating and processing a complex range of liquids and materials. Known for its adjustability, durability, and power, the patented engineering and innovation behind the design of this workhorse speaks for itself.
- Volume capability: 1 up to 6,700 gpm [0.2 up to 1,522 m³/hr]
NOH™ (Non-Obstructing Heater)
Non-Obstructing Heater™ (NOH) is rugged enough to handle even the toughest abrasive materials, like sand and grit, to fibrous materials and large particulates. Its flow-through design protects against plugging, fouling, and pressure drops with its unrestricted flow.
- Volume capability: 30 up to 3,035 gpm [6.8 up to 689 m³/hr]
Solaris®
Solaris® heater offers a straight through design with low-shear flow, perfect for heavy slurries with medium consistency or higher solid contents. The diffuser injects steam across the entire cross-section to ensure thorough mixing and a uniform temperature even at a high volume and flow rate.
- Volume capability: 5 up to 25,000 gpm [1 up to 5,678 m³/hr]
EZ Heater®
EZ Heater® is an industry leader in hot water applications, featuring internal modulation and a self-cleaning ability. With on-demand hot water where you need it, EZ Heater is ideal for washing stations, Clean-in-Place (CIP) systems, and anywhere reliable hot water is needed.
- Volume capability: 2 up to 1,350 gpm [.5 up to 306 m3/hr]