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CIP/COP for ice cream production

"The standard for reliability is how long can equipment be used with scheduled maintenance with no unplanned downtime. This equipment will operate for months and months with no downtime with a variety of skill level operators."

 

- Mike Tate

Maintenance Manager at Blue Bell Creameries

 

 Blue Bell Ice Cream Production

Hot Water on demand leads to optimized CIP/COP operations

Ice cream producer Blue Bell Creameries in Broken Arrow, Okalhoma was looking to optimize their clean in place (CIP) and clean out of place (COP) operations. They were using a hot water tank with a steam heat tube bundle. This system had a fixed volume of water capacity with a long recovery time. The system's limitations were especially frustrating during transition periods of full production to cleaning.

SOLUTION

After researching alternative options, Blue Bell Creameries selected a Hydro-Thermal 2-inch EZ Heater skid with a 3-inch steam line. The system has been in production since August 2015, and it can fill multiple tanks quickly at proper temperatures.

Operators can also quickly and easily adjust temperatures, which fixed problems during transition periods that occurred with their previous equipment.

GOAL

• Clean-in-Place (COP) optimization
• Clean-out-of-Place (COP) optimization
• Improved processing transitions
• Improve employee safety

ACCOMPLISHMENTS

• Able to fill multiple tanks quickly at proper temperatures (reliable hot water on demand)
• Quick, easy temperature adjustments
• Efficient transition periods between full production and cleaning

 

Are you curious about our patented direct steam injection technology? Click here to learn more.

Are you wondering what applications are ideal for direct steam injection? See the Where It Works section for the a list of industries.

Do you want to learn more about our products? Click here for more information.

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Hydro-Thermal is the global leader in the development and manufacturing of Hydroheaters. Through our vast global channel partners, we support hydro heating in six continents and all industrialized areas. We create heating systems for a variety of industries including: pulp, paper, chemical, ethanol, food & beverage, metal, & more!

Hydro-Thermal Waukesha

400 Pilot Court
Waukesha, WI 53188 USA
Phone: (262) 548-8900
Fax: (262) 548- 8908