At Hydro-Thermal, our skid systems are designed with flexibility and seamless integration. We offer a range of solutions to meet our customers' diverse needs. Whether a standard turn-key setup or a fully customized system, our skid manufacturing process ensures every configuration is tailored for easy installation and optimal performance within the customer’s existing infrastructure.
How It Works: Integration with Existing Systems
The primary function of a Hydro-Thermal skid is to integrate directly into a customer’s steam or process line. Customers modify their piping by creating openings that allow the skid to be inserted. The skid includes steam and process fluids connections, ensuring these flows are managed and heated efficiently. Once integrated, the skid becomes a vital component of the overall operation.
Skid Types: Standard and Custom Options
Hydro-Thermal offers multiple levels of skid customization, from fully standardized setups to highly specialized custom skids called ATTEC. Our standard skids are designed to meet common application needs with minimal configuration, allowing for faster production and deployment. On the other hand, our custom ATTEC skids are built to handle more complex requirements, offering a high level of customization for unique applications.
The custom ATTEC skids are engineered with precise specifications based on the specific needs of the customer’s operation. These skids involve more detailed engineering work, requiring additional design time and specialized manufacturing processes.
The Manufacturing Process: From Sales to Production
The process starts when a customer places an order. Our Application Engineering team first handles the sizing and configuration of the skid based on factors like fluid type, flow rates, and desired temperature settings. The process is straightforward for standard skids since predefined drawings and configurations already exist, allowing production to begin quickly once the purchase order is received.
Custom ATTEC skids require a more involved process. Once initial sizing is complete, design engineers create approval drawings, which are then sent to the customer for review. After receiving customer approval, highly detailed manufacturing drawings are developed to guide production. This step ensures that every component is built to the specifications for the skid’s performance.
Project Management: Keeping Complex Projects on Track
The production of standard skids is automated and follows a streamlined process with minimal intervention. However, the custom ATTEC skids, due to their complexity, involve intricate project management. Our project management team oversees these builds, coordinates detailed schedules, and ensures that each production phase meets critical deadlines. Timely project management is essential, as delays in one area can cause ripple effects across the entire process.
Heater Pairing: Matching the Right System to the Application
The choice of heater in a skid system depends on the application. The EZ Heater is commonly used for standard skids due to its efficiency in heating water and similar fluids. These applications typically involve fewer customizations, making the EZ Heater a reliable choice for easy installation and straightforward setups.
In contrast, custom ATTEC skids often incorporate more specialized heaters, such as our Hydroheaters/Jetcooker, NOH, Hydron, or other advanced solutions. These systems are designed for challenging fluids and processes that require precise control. The appropriate heater is carefully selected to ensure the performance and reliability of the entire skid system.
Adapting to Customer Needs: Continuous Improvement
Hydro-Thermal continuously improves its manufacturing processes as customer requirements evolve to deliver solutions that balance customization, efficiency, and cost-effectiveness. Whether the need is for a standard, reliable setup or a fully customized system, our approach is designed to provide the right solution for each unique application.
Conclusion: Tailored Solutions for Every Application
Hydro-Thermal’s skid manufacturing process is engineered to deliver exactly what our customers need: a reliable, standard skid or a fully customized ATTEC skid solution. By offering a range of options and streamlined processes, we ensure our systems are effective and efficient in production and cost.
As we continue refining our offerings, we focus on delivering high-quality skid systems that integrate seamlessly into customer operations. Whether the goal is to heat water in a straightforward setup or manage complex fluids in a specialized system, Hydro-Thermal’s expertise and flexibility ensure the best solution for every need.
