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Application Data Sheet
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Application Examples for Fluid Heating with Direct Steam Injection
Replace a heat exchanger, sparger, or other 3-way heating valves for a wide variety of purposes
Direct steam injection is useful for a variety of applications in multiple industries. Successful replacements of heat exchangers are found in the following industries and applications.
| Replaced | Application | Fluid | Description |
| FOOD & BEVERAGE | |||
| Sparger |
Cleaning station |
Water |
Seafood |
| 3 Way Valve |
Soup cooking |
Water |
Soup |
| 3 Way Valve | Tomato sauce cooking |
Slurry |
Sauce/Paste |
| 3 Way Valve |
High fructose corn syrup cooking |
Slurry |
Corn Starch |
| Sparged Tank | CIP-Clean In Place |
Water | Prunes |
| Sparge Tank | CIP-Clean In Place |
Water | Snackfood |
| Heat Exchanger |
Washing product |
Water |
Frozen Potato Packaging |
| Heat Exchanger | CIP-Clean In Place | Water | Brewery/Beer |
| Heat Exchanger | CIP-Bottling Line | Water | Energy Drink |
| Competitor DSI | Starch Cooking | 34% Starch Slurry | Mayonnaise |
| MEAT & POULTRY | |||
| Undisclosed |
Evisceration stations |
Water |
Meat & Poultry |
| Cal Rods | Sanitizing utensils |
Water | Meat & Poultry |
| Shell & tube heat exchanger | General utility hot water |
Water | Meat & Poultry |
| PET FOOD | |||
| Sparge tank | Extrusion |
Slurry | Pet Food |
| Sparge System |
Meat Slurry Cooking |
Slurry |
Dog Food |
| Heat Exchanger | Hose Stations/ Washdown | Water | 180°F Hot Water |
| Jacketed Kettle/ Sparge System | Meat Slurry Cooking | Slurry | Dog Food |
| Sparge System | Gravy Cooking | Slurry | Canned Dog Food |
| Sparge System | Extrusion Spray Bar | Water | Slurry Viscosity |
| INDUSTRIAL LAUNDRY |
|||
| Shell & tube heat exchanger |
Laundry |
Water |
Commercial Laundry |
| CHEMICAL |
|||
| 3 way valve |
Jacketed reactor |
Water |
PVC Resin |
| 3 way valve | Jacketed Kettle | Water | Reactor/Stripper |
| Sparger | Annealing Line | Water | Steel |
| Heat Exchanger | Lime Slaker | Slurry | Power Plant |
| PULP & PAPER |
|||
| Heat exchanger | Railroad Car Unloading |
Water | Sodium Chlorate |
| Mill designed heater |
Black liquor Heating |
Black liquor | Black Liquor |
| Mill designed heater |
Bleaching |
4% stock |
Kraft Stock |
| Sparger |
Bleaching |
11% stock |
Recycled Stock |
| 3 way valve |
Green liquor Heating |
Green Liquor |
Green Liquor |
| Paper Machine | Whitewater Heating |
Whitewater |
Whitewater |
| Sparge System | Whitewater & Fresh Water Tanks | Whitewater & Mill Water | Specialty Paper Grades |
| None | Whitewater Silo Heating | Whitewater | Water Recirculation |
| BIOFUELS |
|||
| Heat exchanger |
Starch conversion |
Slurry | Biofuels/Ethanol |
| WASTEWATER | |||
| Undisclosed | Industrial Wastewater | Whey Waste | Wastewater |
Your Total Solution
Thousands of end users utilize Hydroheater
steam heaters for a wide range of difficult
process and utility heating applications.
Visit application examples for more specific information.
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