Potato Blanching Comparison: Hydroheater vs. Sparger

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Energy Comparison: Hydroheater vs. Shallow Tank Sparger in Blanching Process

MARKET Food Processing
APPLICATION Blanching/Tank Heating
HEATER REPLACED Shallow tank sparger
SOLUTION Hydroheater®
BENEFITS Reduce steam consumption and increase energy savings

 

 

 

 

 

These estimates are based on the results of a tank heating test conducted at Hydro-Thermal's in house lab. A 500 gallon tank was heated from 50°F to 200°F using a sparger, then again with a Hydroheater. The following data is from that experiment.

The estimated energy required from a sparger compared to a Hydroheater is determined by taking the loss rate determined in the attached experiment and applying it to the energy load determined above. In the last range of temperatures in the experiment, raising the temp from 169°F to 200°F took 2.57 times as much steam using a sparger as it did using a Hydroheater. Because the actual blancher tank is not as deep as the tank used in the test, this is conservative.

Calculate heat load:

Potato mass flow rate 18,000 lbs/hr
Inlet temperature 70°F
Outlet temperature      170°F
Energy load 1,620,000 BTU/hr
Hydroheater steam load

1,542 lbs/hr

Sparger steam load 3,963 lbs/hr

Estimated ROI:

Steam savings 2,421 lbs/hr
Cost per 1,000lbs steam $8.00
Savings/hour      $19.37
Hours/day run 20
Days/week run

5

Weeks/year run 25
Total hours/year 2,500
Total energy savings/year $48,422.66
PAYBACK Less than 1 year

9.7 months

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