2nd Generation Ethanol

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Cellulose Pretreatment for the Transformation of Biomass Energy

Process heating requirements for cellulose ethanol pretreatment applications are more demanding compared to grain-based ethanol production. These demanding pretreatment methods typically involve a wide range of difficult processing conditions high temperature rises, rapid heat transfer, high pressures and low pH leading to requirements of specialty metals.

Ethanol Plant

In addition, a wide variety of fibrous biomass feedstock material is utilized including:

  • Plant and crop residue
  • Whole stillage
  • Pulp and paper residue
  • Fruit residue
  • Wastewater sludge
  • Food and beverage waste
  • Wood residue

Solaris® direct steam heaters are uniquely positioned to address the process heating requirements for cellulose ethanol applications. These steam heaters play a key role in biological pretreatment processes of renewable energy by sufficiently hydrolyzing and opening up the structure of lignin-based biomass feedstock to allow efficient and effective enzyme hydrolysis of the hemicellulosic sugars.

Solaris heaters by Hydro-Thermal, with a straight-through process design, utilizing high velocity steam, are ideal for thick slurries and high fiber content common to a wide range of biomass feedstock. Depending on the pretreatment process, Solaris can be designed and constructed around specific process conditions while maintaining key advantages:

  • No plugging or fouling
  • Large temperature rise
  • Near-instantaneous heat transfer
  • Precise temperature control
  • Process stability

From pilot lab research projects to full-scale commercial plant operations, there is a full range of Solaris heaters for all applications.

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International Fuel Ethanol Workshop & Expo
St.Louis, MO


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