Chemical Facility, Tank and Kettle Heating

A chemical facility was looking to reduce the time and energy needed to fill and heat a tank of water to a specific temperature for the production process in order to:

  • Improve product quality
  • Improve consistency of batches
  • Reduce energy usage and cycle times

Design Conditions

Water Flow Rate: 60 gpm
Water Inlet Temperature: 65°F
Water Outlet Temperature: 100-150°F
Water Inlet Pressure: 45 psig
Steam Pressure: 100 psig


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Hydro-Thermal Solution

Hydro-Thermal’s EZ Heater model H2015
An H2015 with a Medium (M) diffuser was installed on the production site for the facility. Installation of the unit has proven the inherent advantages of its design.

♦ Energy savings of over 30%
♦ Decrease in production cycle time by 50%
♦ Low maintenance
♦ Accurate temperature control +/- 1°F
♦ Patented self-cleaning design to prevent scaling and fouling
 

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