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Poultry Slaughtering Plant Saves Thousands per Month on Maintenance

A poultry slaughtering plant replaced Cal Rods used in their utensil sanitizing process. The Cal Rods could not maintain the high temperatures needed for sanitation and required frequent replacement. Installing a Hydro-Thermal process water heater took only one shift and now provides instantaneous hot water on demand and always at 180°F [82.2°C].

The company saved thousands of dollars monthly by not replacing burned out heating elements and increased their production cycle by 20%.

Process conditions considered by Hydro-Thermal engineers to configure this system included:

Flow rates                  25 gallons per minute [94 l/m]

Inlet temperature       60°F  [15.5°C]

Outlet temperature     180°F  [82.2°C]

Steam pressure           Low psig

Unlike heat exchangers or spargers, the Hydroheater^® is designed only for your process conditions and unique application. We need to know a few things about your conditions, such as temperature range, steam pressure, and flow rates to size a heater specifically for you. When you click on our application data sheet and fill in the information, we will contact you within one business day. After an initial conversation with a sales representative or one of our engineers, we will then provide you with a custom quote for the Hydroheater best suited for your process.

Yes, I want to save energy and have more control using direct steam injection. Please complete the Application Data Sheet which helps us understand your process conditions such as fluid density, flow rates and temperature parameters.