Articles

Cooking High Fructose Corn Syrup Starch

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Market
Food, Starch Cooking
Application
Starch Cooking 38% corn starch slurry
Heater Replaced Imitation jet cooker
Our Solution Jetcooker (Hydroheater)
Benefits Complete starch cook-out, energy efficient, homogeneous heating, consistent cook under variable conditions

High Fructose Corn Syrup Plant Operates Efficiently under Variable Conditions.

A major U.S. producer of high fructose corn syrup was using our competitors 3 way valve with undesirable results including noise and instability. The jet cooker did not completely cook the starch, required a static mixer downstream and was unable to operate under varying production rates dictated by seasonal demands.

The solution was to install the original JetCooker™ by Hydro-Thermal, providing fully adjustable mechanical shear to insure complete cook-out of starch.  The patented internal modulation (steam flow regulation) enables smooth operation over varying slurry flow rates and temperature requirements.

Since the Jetcooker was installed, the cook is complete and uniform with a homogeneous solution provided for saccharification.  The static mixer has been eliminated from the system, saving energy. The plant now operates under variable production demands while maintaining a consistently high quality cook. No unscheduled maintenance stops have been reported.

jetcookerOperating Conditions:

Flow rates

1050 gpm [39.7 kl/m

Inlet temperature

125°F       [51.6°C]

Outlet temperature

225°F       [107.2°C]

Steam pressure

150 psig   [10.3 bar]

click here for more basic info on Direct steam injection and the Jetcooker/Hydroheater